Analysis on Product Characteristics and Classification of Mullite Insulating Bricks

Mullite insulation brick is mullite (3Al2O3 · 2SiO2) as the main phase of the high-alumina refractories. General alumina content of 65% to 75%. Mineral composition In addition to mullite, which contains the lower alumina also contains a small amount of glass phase and cristobalite; containing higher alumina also contains a small amount of corundum. Mullite insulation brick can be directly used for high temperature furnace lining, has been widely used in shuttle kiln, roller kiln, glass and petrochemical furnace lining.

First, the mullite insulation brick product features:
1, low thermal conductivity, with good insulation effect;
2, mullite insulation brick low melting, due to low thermal conductivity, mullite series of lightweight insulation brick accumulation of little heat energy, intermittent operation in the energy-saving effect is obvious; 3, impurity content is very low, Metal and other oxide content, therefore, high refractoriness; higher aluminum content in the reducing atmosphere to maintain good performance;
4, mullite thermal insulation brick high pressure strength;
5, the appearance of accurate size, speed up the masonry speed, reducing the use of refractory material mud to ensure the strength and stability of masonry, lining to extend the life;
6, mullite insulation brick can be processed into a special shape. To reduce the number of brickwork and joints.
Second, the mullite insulation brick classification: mullite insulation brick according to the density of different light and heavy mullite bricks, according to the use of different temperature is divided into: 1350 mullite insulation brick, 1450 mullah Stone insulation brick, 1550 mullite bricks and so on. Mullite insulation brick performance and its application: high refractoriness, up to 1790 ℃ or more. The softening start temperature of the load is 1600 to 1700 ° C. Room temperature compressive strength of 70 ~ 260MPa. Thermal shock resistance is good. There are sintered mullite bricks and fused mullite bricks. Sintered mullite brick to bauxite clinker as the main raw material, adding a small amount of clay or bauxite as binder, by molding, firing and made. Fused mullite bricks to high bauxite, industrial alumina and fireclay refractories as raw materials, by adding charcoal or coke fine particles as a reducing agent, forming after the use of reduced melting method to manufacture. The fused mullite is more crystalline than the sintered mullite and has better thermal shock resistance than the sintered product. Their high temperature properties depend mainly on the alumina content and the homogeneity of the mullite phase with the glass distribution. Mainly used for hot stove top, blast furnace and the bottom of the furnace, glass furnace regenerator, ceramic sintering kiln, oil cracking system, such as dead angle lining.

Analysis on firing method of mullite refractory brick

Mullite bricks are sintered mullite bricks and fused mullite bricks.
Mullite Insulating Firebrick refractoriness higher, up to 1790 ℃ or more. The softening start temperature of the load is 1600 to 1700 ° C. Room temperature compressive strength of 70 ~ 260MPa. Thermal shock resistance is good.

Mullite bricks are sintered mullite refractory brick and fused mullite bricks. Sintered mullite brick to bauxite clinker as the main raw material, adding a small amount of clay or bauxite as binder, by molding, firing and made. Fused mullite bricks to high bauxite, industrial alumina and refractory clay as raw materials, by adding charcoal or coke fine particles as reducing agent, forming after the use of reduced melting method to manufacture. The fused mullite is more crystalline than the sintered mullite and has a better thermal shock resistance than the sintered product. Their high temperature properties depend mainly on the alumina content and the homogeneity of the mullite phase with the glass distribution. Mainly used for hot stove top, blast furnace and the bottom of the furnace, glass furnace regenerator, ceramic sintering kiln, oil cracking system, such as dead angle lining.

Mullite Insulating Firebrick---Refractory Brick---Refractory Material---Changxing Refractory

Mullite Insulating Firebrick

Introduction：
Light Weight Mullite Insulation Brick can be widely used as lining or insulation layers of various industrial furnaces and kilns in metallurgical industry, machine building industry, ceramic industry, chemical industry.

Advantages：
products containing a large number of closed pores, and a lightweight high temperature, good insulation properties, refiring small contraction, excellent thermal shock resistance, strong resistance to the corrosive gas and slag. Products can greatly improve the thermal efficiency of the kiln to shorten the production cycle, reduce the kiln body weight to achieve energy saving.

Application：
It has excellent thermal shock resistance, strong resistance to the corrosive gas and slag.

Content source：
http://www.yilongrefractory.com/AllProductOneServlet?id1=1&id=15
E-mail：sales8@chinaelong.com

The difference between anti-peeling high-alumina brick and ordinary high-alumina brick

Refractories are widely used in metallurgy, building materials, chemicals, petrochemicals and machinery manufacturing and other industrial areas, play an active role in the national economy. However, the application of refractories in high-temperature furnace evaluation, in addition to improving the service life, lower kiln energy consumption, it should also contain refractories in the production process of their own energy-saving, that is selected in the production of low-temperature firing, the product has the appropriate Of the high-temperature characteristics and low thermal conductivity.

Compared with the traditional high alumina brick, the thermal shock resistance is high, the strength is high, the chemical resistance is low, the coefficient of thermal expansion is low, the thermal conductivity is low, the firing temperature is low, and the material function is greatly improved. Consumption.

From the following aspects to clarify the problem:

First, the lower firing temperature 150 ~ C. Because of high temperature firing and insulation, especially in the greater than 1450 ℃ after the refractory refractory energy consumption can be infinite, according to the present refractory brick high-alumina brick 300,000 t / a count, estimated savings of 50,000 tons of standard coal.

Second, compared with the traditional high-alumina bricks, anti-shedding high-alumina brick thermal conductivity value of the former 2/3, or even lower, compared with magnesium chrome brick, as long as 1/3 ~ 2/3. Anti-shedding high-alumina brick and adjacent alkaline brick, lower carcass surface temperature 75-98 ℃, preliminary accounting can save nearly 2000t / a standard coal. Saving effect, considerable economic benefits.

Third, the traditional high-alumina brick can not enter the large-scale dry kiln, due to the use of life is too low, repair, stop kiln frequently form considerable energy loss and economic losses. More noteworthy is that it can not overcome the inherent weaknesses in the use of harsh locations.

Fourth, the world today with the rapid development of industry, to the formation of the Earth's environmental pollution infinite economic losses, the serious problems of human health has been more and more people's attention. In order to make a long life, we must take into account the material itself can not be a source of pollution. The excellent function of anti-shedding high-alumina bricks can largely replace the magnesia-chrome bricks. Magnesia-chrome brick in the course of processing and waste brick processing will bring serious "chromium pollution", its scientific component is carcinogenic substances. In Europe and the United States has gradually abandoned the production and use of this material, and quickly developed in the development of chromium-free goods, and anti-shedding high alumina brick is an excellent alternative.

The anti-drop high alumina brick is successfully used in the relevant parts of the cement kiln and used in the large-scale float glass kiln regenerator, instead of the traditional magnesia chrome brick, not only prolongs the kiln service life, but also eliminates the chromium pollution. In addition, the anti-shedding high-alumina brick firing temperature than magnesium-chrome brick low about 300 ℃, energy-saving effect is considerable.

Anti-shedding high-alumina brick as a versatile and efficient new energy-efficient refractory material, the American Ceramic Society magazine will be informed of this material as "the development of a potential by China's new high-alumina refractories." Anti-shedding high-alumina brick in the metallurgical and building materials industry has a wide range of applications.

Anti-peeling high-alumina brick and the difference between ordinary high-alumina brick

Refractories are widely used in metallurgy, building materials, chemicals, petrochemicals and machinery manufacturing and other industrial areas, play an active role in the national economy. However, the application of refractory in high-temperature furnace evaluation, in addition to improving the service life, lower kiln energy consumption, it should also contain refractories in the production process of their own energy-saving, that is selected in the production of low-temperature firing, the product has the appropriate Of the high-temperature characteristics and low thermal conductivity.
In this case,
Compared with the traditional high alumina brick, the thermal shock resistance is high, the strength is high, the chemical resistance is low, the coefficient of thermal expansion is low, the thermal conductivity is low, the firing temperature is low, and the material function is greatly improved. Consumption.
In this case,
From the following aspects to clarify the problem.
In this case,
First, the lower firing temperature 150 ~ C. Because of high temperature firing and insulation, especially in greater than.