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2017年1月4日星期三

The difference between anti-peeling high-alumina brick and ordinary high-alumina brick

Refractories are widely used in metallurgy, building materials, chemicals, petrochemicals and machinery manufacturing and other industrial areas, play an active role in the national economy. However, the application of refractories in high-temperature furnace evaluation, in addition to improving the service life, lower kiln energy consumption, it should also contain refractories in the production process of their own energy-saving, that is selected in the production of low-temperature firing, the product has the appropriate Of the high-temperature characteristics and low thermal conductivity.

Compared with the traditional high alumina brick, the thermal shock resistance is high, the strength is high, the chemical resistance is low, the coefficient of thermal expansion is low, the thermal conductivity is low, the firing temperature is low, and the material function is greatly improved. Consumption.

From the following aspects to clarify the problem:

First, the lower firing temperature 150 ~ C. Because of high temperature firing and insulation, especially in the greater than 1450 ℃ after the refractory refractory energy consumption can be infinite, according to the present refractory brick high-alumina brick 300,000 t / a count, estimated savings of 50,000 tons of standard coal.

Second, compared with the traditional high-alumina bricks, anti-shedding high-alumina brick thermal conductivity value of the former 2/3, or even lower, compared with magnesium chrome brick, as long as 1/3 ~ 2/3. Anti-shedding high-alumina brick and adjacent alkaline brick, lower carcass surface temperature 75-98 ℃, preliminary accounting can save nearly 2000t / a standard coal. Saving effect, considerable economic benefits.

Third, the traditional high-alumina brick can not enter the large-scale dry kiln, due to the use of life is too low, repair, stop kiln frequently form considerable energy loss and economic losses. More noteworthy is that it can not overcome the inherent weaknesses in the use of harsh locations.

Fourth, the world today with the rapid development of industry, to the formation of the Earth's environmental pollution infinite economic losses, the serious problems of human health has been more and more people's attention. In order to make a long life, we must take into account the material itself can not be a source of pollution. The excellent function of anti-shedding high-alumina bricks can largely replace the magnesia-chrome bricks. Magnesia-chrome brick in the course of processing and waste brick processing will bring serious "chromium pollution", its scientific component is carcinogenic substances. In Europe and the United States has gradually abandoned the production and use of this material, and quickly developed in the development of chromium-free goods, and anti-shedding high alumina brick is an excellent alternative.

The anti-drop high alumina brick is successfully used in the relevant parts of the cement kiln and used in the large-scale float glass kiln regenerator, instead of the traditional magnesia chrome brick, not only prolongs the kiln service life, but also eliminates the chromium pollution. In addition, the anti-shedding high-alumina brick firing temperature than magnesium-chrome brick low about 300 ℃, energy-saving effect is considerable.

Anti-shedding high-alumina brick as a versatile and efficient new energy-efficient refractory material, the American Ceramic Society magazine will be informed of this material as "the development of a potential by China's new high-alumina refractories." Anti-shedding high-alumina brick in the metallurgical and building materials industry has a wide range of applications.

Anti-peeling high-alumina brick and the difference between ordinary high-alumina brick

Refractories are widely used in metallurgy, building materials, chemicals, petrochemicals and machinery manufacturing and other industrial areas, play an active role in the national economy. However, the application of refractory in high-temperature furnace evaluation, in addition to improving the service life, lower kiln energy consumption, it should also contain refractories in the production process of their own energy-saving, that is selected in the production of low-temperature firing, the product has the appropriate Of the high-temperature characteristics and low thermal conductivity.
In this case,
Compared with the traditional high alumina brick, the thermal shock resistance is high, the strength is high, the chemical resistance is low, the coefficient of thermal expansion is low, the thermal conductivity is low, the firing temperature is low, and the material function is greatly improved. Consumption.
In this case,
From the following aspects to clarify the problem.
In this case,
First, the lower firing temperature 150 ~ C. Because of high temperature firing and insulation, especially in greater than.

2016年8月17日星期三

Ladle slide gate damage theory and meaning of conjunction

Ladle slide gate plate mainly contains two types, alumina carbon and alumina zirconium carbon. With steel production increasing and steel quality improving, calcium treatment process is applied, therefore, calcium content in the melton steel increased. Using alumina carbon and alumina zirconium carbon slide gate plate when casting steel, SiO2 and Al2O3 in the slide gate plate would mixed with [Ca], [CaO] in the melton steel or slag and get into low-melting point materials and feldspar, which would cause damage of slide gate plate. This type low-melting point materials would be easy to crushed down by erosion, new low-melting point material would re-appear. This progress would cause the erosion heavier, in which way the slide gate plate would be damaged gradually.
Conjunction of slide gate plate can reduce the number of turnover ladle, low down ladle serves and turnover pressure. In addition, slide gate plate conjunction can low down labor working, improve ladle lining temperature, thus low down casting temperature and bring a number of benefit for production and reducing cost.
From Year 2008, our refractory material factory succeed to develop double conjunction and from Year 2010, triple conjunction is developed. With the triple slide got into the normal production, on-site production, reduce labor intensity, the effect of reducing the cost of generation is very obvious.

Article source:

Refractory Material, Fire Bricks, Refractory Manufacturer, China Refractory - CX Refractories

Refractory Material, Fire Bricks, Refractory Manufacturer, China Refractory - CX Refractories